Iyo yakakwira dentity uye mutengo weiyo tsika yemhosva yemhosva mumotokari yakakurudzira iyo indasitiri kuti utsvage zvimwe zvinhu zvekugadzirisa mutengo uye kureruka. Aluminium yave yakanakira kutsiva kwemhangura nekuda kwekuita kwayo kwakanaka, density yakaderera uye mutengo wakaderera, asi zvakare zvine matambudziko akadai sosi yakaderera uye nyore oxidation. Chinyorwa ichi chinotarisa pane yakakura-chikamu emagetsi emagetsi matanda, uye anoongorora zvikuru maitiro anofanirwa kugadziriswa nea aluminium, kusanganisira kufambidzana, kusiyana uye kusiyana uye kusiyana kwekuwedzera kwekuwedzera. Nekuongorora mamiriro ekunze emotokari yemotokari Kupa maviri waya waya uye terminal yekubatanidza mhinduro: Frontion Welding uye Ultrasonic Welding, uye kushandisa-kaviri-yakakomberedzwa neyakaomarara kupisa kuchinjika. Chinyorwa chinopa nzira nyowani nejekira rezita remakomputa emotokari kuti vazadzise mutengo kuderedzwa uye kureruka.

Automotive wiring harnesses vese vari pamusoro pemota. Waya dzechivanhu dzakagadzirwa neyakanyanya-yakachena electrolytic yakakwenenzverwa, inodhonzwa uye yakarongedzwa nezviitiko zvakakosha. Nekuda kwekuremerwa kwakakura kwemhangura, huremu hwese hwemotokari wiring harness 20kg uye mutengo wakakwira, unounza kumanikidzwa kwemabhizimisi. Kuti izvi zviitwe, indasitiri iri kushingairira kuongorora zvimwe zvekushandisa zvemhangura kuti zviwane zvinangwa zvekudzora mutengo uye kureruka. Pakati pezvinhu zvinowirirana citrector zvinhu, aluminium inyaya yakanakira kutsiva. Iyo ine tsika dzakanaka, yechipiri chete ndarira pakati pekuwanzoshandiswa simbi, uye iri kuremerwa. Yayo density iri anenge makumi matatu muzana yemhangura uye mutengo wayo unongova 20% ~ 30% yemhangura, asi ine matambudziko akadai seyakaderera simba uye nyore oxidation. Ichi chinyorwa chinoburitsa chirevo chehunyanzvi hwekutsiva mhangura neAluminium yeakakura-chikamu emagetsi emagetsi emagetsi emagetsi.

1.Technical nyaya dzinoda kugadziriswa kana uchitsiva mhangura ne aluminium

Aluminium yakakwirira kune yemhangura mumutengo nemhando, uye yave nzvimbo inopisa yekudzora mutengo uye kutsvagira kwemakombi mumakambani emotokari. Nekudaro, aluminium kutsiva ndarira ichiri kutarisana nematambudziko ehunyanzvi.

1) Aluminium's Docitivity yakaderera kune mhangura. Kana dambudziko racho rikagadziriswa nekuwedzera nharaunda-chikamu chealuminium waya, iyo aluminium wire yekufungidzira inoda kuwedzerwa ne 1 ~ mazinga ekuti a aluminiamu, ichaita iyo Aluminium Wire Harness yakakura kupfuura waya yemhangura. Iyo nzvimbo yekuisa uye yekukotama radius inofanirwa kutariswa kana ichironga harness.

2) Aluminium ine yakaderera simba. Simba rehunyanzvi rinongova chete 1 / 3 yeiyo yemhangura, uye zviri nyore kuputswa panguva yekupomba. Kana mota iri kutyaira, iyo waya inodedera uye zviri nyore kuputsa, saka simba reAluminium Wire rinoda kuwedzerwa.

3) Aluminium ine yakakosha compressive creep phenomenon. Pazosvika 80 ℃, iyo creep inowedzera pasi pekumanikidzwa, nepo ndarira inoda kuve pamusoro pe30 ℃ kuratidza imwe nhanho yekumanikidza yekumanikidza. Iyo compressing creep maitiro eAluminium ichakonzera iyo yekubatanidza iyo yekubatanidza yekusunungura nekudziya kwekushisa uye nguva mushure mekunge terminal iri kupunzika, ichikanganisa kuita kwemagetsi kwe waya.

Naizvozvo, aluminium-mhangura yekubatanidza tekinoroji inoda hunyanzvi hwekuita kuti ive nechokwadi chekuvimbika yemagetsi maitiro mukati mechigadzirwa chechigadzirwa chehupenyu.

4) Aluminium inobata nemakemikari. Izvo zviri nyore oxidized kana yakavhurwa nemhepo, ichigadzira dense uye yakaoma aluminium oxide firimu. Aluminium oxide ine yakasimba insulation zvivakwa uye ichakanganisa iyo yekuita maaira aluminium. Kana Aluminium Confels Copper Terminals mune yakanyorovesa uye yakasimba mamiriro, zviri nyore kuumba maitiro ekugadzirisa, zvichikonzera kurongedza kweElectroemical pakubatana uye kuora maAluminium conductor. Aya mamiriro anofanirwa kudzivirirwa.

5) Aluminium uye mhangura ine akasiyana ekuwedzera ekuwedzera ekuwedzera coefficients. Mushure mekushandurwa kwenguva refu kwekupisa uye kuchitonhora, kubatana kuri nyore kusunungura, kukanganisika kuvimbika kweiyo yekubatanidza.

2.feabilisuilation ongororo uye technical Solutions of Aluminium kutsiva ndarira

1) Kugona Kuongorora

Kunze kwenyika, kune matatu makuru emain emain emafuta zviyero: American, Japanese, uye European. Nekubatanidzwa kwepasi rose kweshanduro yemotokari muindasitiri yemotokari, mwero we waya wepasi akasiyana siyana ari kuswedera zvishoma nezvishoma kuswededzwa pedyo neiyo iso akatevedzana. Parizvino, vazhinji vemotokari vane oems havashandise Core wair waya uye tevera iyo iso 19642-5 uye iso 6722-1 nyika dzakawanda. Izvi zviyero zviviri zvine zvinodiwa zvakafanana zvehunyanzvi zvemotokari dzemotokari dzinodzivirira, uye zvese zvinotsanangudza kupokana, kutsungirira voltage uye humwe hunhu hwe waya zvakadzama. Pakati pavo, iso 19642-5 ine zvimwe zvakadzama zvinodiwa pakuita waya.

Work aluminium waya yakashandiswa mune maindasitiri ekushandisa kwemakore makumi matatu. Ivo vakatanga kushandiswa muindasitiri yemiindasitiri uye vakatanga kushandiswa mumunda wemotokari pakutanga kwezana ramakore 21. Muna 2013, iyo Official International Standard Is Is iso 6722 Nzvimbo dzepasi rese Iso 19642-6 uye iso 6722-2 inodiwa neConstiter, Et is Online Zvakadiwa muConsture, Naizvozvo, magadzirirwo ehurongwa hunoda kusanzwisisana nekufunga izvi zviviri zvendangariro.

Aluminium consors inofanira kunge yakaenzana neiyo mhangura inotora uye inosangana nezvikwangwani zvitatu: Kutanga, ivo vanoverengera kuti basa repachirimo rakachengetedzwa richitsiva muchinyorwa cheConstlat. Chechipiri, dzivirira iyo aluminium waya kubva pakuva oxified; Yetatu, zadzisa kubatana kwakavimbika pakati peiyo aluminium waya uye iyo terminal, nekuti iyo Aluminium zvinyorwa zvine kuderera kuomesa uye kunogona kupera simba uye kutyora mushure mekutora, uye mhepo, uye yakakwira-frequency vibration.

2) Alternatives for Simba Line Discount

Kufananidza iyo International State iso 19642-5 uye iso 6722 yeCopper Exercors, uye iso 19642-6 uye iso2-22

European Aluminium uye Aluminium Alloy Commosition Standard en 573-3: 2003 inotsausa iyo Aluminium uye Aluminium Alloys inogona kukamurwa kuita makumi masere. Pakati pavo, zvakatevedzana 1 iri yakachena aluminium waya ine aluminium zvirimo kweanopfuura 99%; Series 2 kusvika 8 Aluminium ALOWY ITSVIVELUM-Yakavakirwa Composite Yakagadziriswa Nekuwedzera Yakawanda Muenzaniso Iyo Matrix ndeyekupisa-kwakabatwa kusimbiswa kwakasimbiswa. Pasi pemamiriro ekuona kuti humwe hunyanzvi, simba rakawanda reAluminium Alloy rinokudzwa, nepo richisvika pakugutsikana kwakakwana.

Hunhu hwe1 matsotsi akachena aluminium waya ane hukakawanda Ndiwo anonyanya kushandiswa aluminium conductor ye tambootival tambo. Iyi giredhi realuminium waya yakakodzera kune yakakura-dhayamita simba tambo.

Mukupfupikisa, nheyo yekupokana kwakaenzana kunogona kutevedzerwa kutsiva waya yemhangura neyeluminium waya ine nzvimbo yakakura-chikamu, uye mushure mekutsiva uye mushure mekutsiva zvakafanana kana kuvhara. Semuenzaniso, nzvimbo yekuyambuka-chikamu cheiyo yekutanga mhangura ndeye 35mm2, uye kukwikwidzana kwakanyanya kwe conductor payuniti urefu pa20 Iyo aluminium conductor stifiti ine iyo yepedyo yekudzivisa paramende inoda kuwedzerwa kusvika 60mm2. Panguva ino, kupokana kwakanyanya kwe conductor payuniti urefu pa20 ± iri 0.525mωω / m.
3) Kubatanidza chirongwa pakati pemawaya nemaresera
①Friction Welding Solution

Friction Welding tekinoroji yakatanga anopfuura makore zana apfuura. Inoshandisa kupisa kunogadzirwa nekukakavara kweiyo basa rekushanda rekushanda kuti uite gadziriso rekushanda-plaspestically plform pasi pekumanikidzwa, nekudaro uchiwana tulating. Iyi tekinoroji inoshandiswa zvakanyanya munharaunda yehurumende uye yevagari veguta.

Midziyo inotyaira iyo yekubatira yekupisa kupisa nekukakavara kwesimbi, inovandudza kuoma kwesimbi, uye inoita kuti maatomu esimbi ainye uye anotonhorera uye akachema mumwe nemumwe kuti aumbe kusimba kusimba kwakasimba. Panguva imwecheteyo, kukakavara kwepamusoro kwekuparadza iyo oxide firimu pane iyo simbi pamusoro uye inovandudza maitiro eiyo yakavanzika mubatanidzwa. Kuenzaniswa neCustomer Funational Tulusion, kutevedzera kwehunhu hunotevera hunhu: Kutanga, iyo yakabatanidzwa ine simba rakanyanya, hunhu hwakanaka, chikanganiswa chakanaka, uye simba rakabatanidzwa rakaenzana neyezvevabereki. Chechipiri, iri simba rekuchengetedza simba uye nemamiriro ekunze Yetatu, inokatyamadza inogona kuzadzisa iyo Welding yezvinhu zvisingafadzi, iyo Join haina pores kana macoresions, uye hapana corrosocchemical inoitika.

Mumhinduro iyi, "" Iyo yakavezwa yemhangura ndiro inoshandiswa kuunganidza bhatiri kana kutanga. Iyo yakagadzirwa nendarira, ine simba rakanyanya, hazvisi nyore kuputsa panguva yekuisirwa, uye tinning pamusoro inogona kuderedza iyo electrochemical corrospion inokonzerwa nekubatana pakati pendarira uye muviri wemota. Iyo muswe yakachena aluminium cylinder ndeye columnar hollow chimiro chinoshandiswa kubatanidza iyo aluminium conductor. Mushure mekunge Aluminium conductor yakaiswa mune yakachena aluminium cylinder nemidziyo yakakosha, inotsemuka nekukosheswa nemidziyo. Iyo yakachena aluminium waya uye yakachena aluminium cylinder yakagadzirwa nezvinhu zvakafanana uye ine iyo yakafanana yekuwedzera yekuwedzera, iyo inogona kudzivirira kupisa kwakadzika uye kupisa kwakadzika uye kwakadzika kusarudzika nekuda kwemusiyano wekuwedzera kuwanda.

Zvakanakira mhinduro iyi ndezvekuti: Iyo yeChinzvimbo Copper Plate inokonzerwa neAluminium Weillation yeSturity Simba, asi zvakare inogadzirisa dambudziko rekubatana pakati peAluminium conductor uye iyo terminal.

Mushure mekunge terminal yakabatana neAluminium conductor, iyo yakapetwa kaviri kupisa shruck tube ine glue inogona kushandiswa kuiswa chisimbiso. Iyo yekupisa inodziya tube ine insulation, corrosion kuramba uye kupfeka kurwisa. Mushure mekupiswa nemidziyo yakakosha, rusvingo rwekunze runopera, uye yakasimba glue pamadziro emukati melts kupinda mumvura glue, kufukidza iyo terminal chikamu cheganda chemaya Mushure mekutonhora uye kusimbisa, inogona kuzadzisa chisimbiso uye kupokana, uye kudzivirira oxidation corrosion kujoina.
Žulrerac Walding Solution

Kubva ma1980, ultrasonic simbi tekinoroji yakaiswa kune waya kusaravha, uchishandisa Ultrasikasonicrecy vibration Iyo yakavanzika yakabatanidzwa inosungirwa kusungwa isina kunyungudika isina kunyungudika zvinhu, ndeipi yemutungamiri yakasimba-nyika uye inogona kudzivisa zvinobudirira spatter uye oxidation yeyakajairika.

Ultrasonic Welding tekinoroji inoshandiswa zvakanyanya mukubatana kwemawaya uye waya, waya uye terminals. Maitiro ekutambisa anokurumidza uye ma parmeter maitiro anogona kutariswa mukati meiyo maitiro. Iyo yakabatana yakabatanidzwa ndeye yakachena yesimbi yekubatanidza, iyo isingabatsiri nyore nyore nekukwegura, kukanda uye kupera simba. Kubatana kwacho kwakasimba, kuvimbika kwakakwira, uye kupokana kwekusangana kwakaderera.

Iyi tekinoroji inogona kubatanidza zvakafanana kana zvakasiyana zvinhu, zvakadai sendarira uye aluminium. Sezvo simbi yakanangana zvakananga, hapana imwe mutengesi kana flux inodikanwa. Mukuwedzera, ultrasonic Welding ine yakaderera inowedzera kushushikana pane izvo zvinyorwa uye chaizvo hazvichinje izvo zvinhu zvezvinyorwa zvezvinhu zvakasikwa uye zvishandiso zvakatenderedza. Ultrasonic Welding ine chirongwa chakareruka, yakakwirira yakabatanidzwa simba, tsika dzakanaka, uye huwandu hwakawanda hwekuita citrector dzinotsanangurwa. Vafambisi vane nzvimbo yemuchinjiko-chikamu che 160mm2 kana kunyange yakakura inogona kuvezwa. Zvakafanana nekupokana neComliction tekinoroji, Ultrasonic Welding tekinoroji yakakodzera kubatana kwezvinhu zvisina kujairika uye mafashoni uye aluminium, waya uye indasitiri ye waya uye yetambo. Naizvozvo, iyi mhinduro inoshandisa maruva emachinda, ayo akabatana nealuminum macon moders kuburikidza nelpartrasonic tekinoroji, uye akaiswa nemicheka pamigumo yematare ekusimudzira kuvimbika kwekuvimbika kwekubatana. Saizvozvo, kaviri-yakachekwa-yakashongedzwa kupisa kupisa tubing inogona kushandiswa kusimbisa kubatana kudzivirira oxidation corroson panguva yekubatana.

3. Pfupiso

Zvichienderana nemamiriro azvino emitengo yakakwira uye uremu hwekuremerwa kwemotokari yemhosva, inodzidzisa mafaira emhangura, uye inopa nzira itsva yemabhizimusi ekuderedza mari yekuderedza uye kuderedza uremu.