TCA-150 Terminal Cross Section Analyzer

1. TCA-150 Water Cooled Terminal Cross Section Analyzer, as a fully automatic analysis studio inspection system, is a precision inspection and analysis equipment specially developed by our company for the quality inspection of the wire harness industry.
2. The whole system consists of automatic terminal cutting equipment, grinding equipment, image acquisition system for corrosion cleaning section, image measurement and analysis system for wire harness terminals and other units. It adopts ergonomic design and modular combination to make the operation more convenient and fast.
3. The complete detection system can complete the processing and analysis of a terminal within 3 minutes, which greatly improves the speed of terminal section quality inspection. Simple operation, high-quality image acquisition system, accurate measurement and analysis escort your production.
4. The high-performance microscopic observer and special software can measure the length and calculate the area simply and correctly. When observing objects with ultra-high definition, it can produce an upright three-dimensional space image, with a strong sense of three-dimensionality, clear and wide imaging, and a long working distance.
5. The high-precision image measurement and analysis system configured for the wire harness terminal is combined into a perfect combination of a high-quality optical system and a high-resolution camera to make the image of the section clearer.
6. The unique magnification makes the measurement more accurate.

Parameters

Model	TCA-150
Applicable range of cutting part	0.01~400mm²(φ0.01-30mm)
Cutting speed	1-2800rpm
Grinding speed	1-2800rpm
Cutting wheel	Outer Diameter 150mm, ID: 32mm, Thickness: 0.5mm
Z axis fine-tuning range	0.00mm-10.00mm
Cooling system:	Automatic water circulation system (effectively reducing the impact of high temperature on the internal structure during the cutting process)
Image capture part	Industrial HD video system 12 million
Magnification	0 .7X 1X 1 .5X 2 .0X 2 .5X 3 .0X 3 .5X 4 .0X 4 .5X (0 .5 card position shift technology)
Video magnification	16X-500X
OD of specially made sandpaper	150mm ( 1000#, 2000# )
Fixture part	Using high-end three-axis clamps, irregular wire harness terminals can also be clamped
Electrolysis time	5-30 Seconds
Dimensions	1700800850mm
Weight	About 200Kg

Application

After the terminal is clamped by the special wire harness clamp, it can automatically and accurately cut and grind the terminal with one button. The time required for terminal cutting and grinding and polishing is 1-2 minutes. The surface of the ground terminal is cleaned by cleaning liquid so that the internal structure is clearly reflected, and the newly developed automatic scanning section analysis software is used to automatically measure the terminal height, width, aspect ratio, terminal crimping area, and wire harness crimping area , Compression ratio, burr height, width, burr rate, distance between crimping wings, distance from the bottom, porosity and other items, can instantly export reports and automatically judge whether all items are qualified. Measurement accuracy at maximum magnification is 1 ~ 2µm.

Inquiry

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